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20AWG Extra Soft Silicone Wire
20 gauge flexible silicone wire
extra soft silicone wire
0.08mm silicone wire
20AWG silicone wire
20AWG Extra Soft Silicone Wire
20 gauge flexible silicone wire
extra soft silicone wire
0.08mm silicone wire
20AWG silicone wire

20AWG Extra Soft Silicone Wire with 0.08mm Tinned Copper

The 20AWG silicone wire adopts a fine stranded copper conductor structure using 0.08mm individual copper strands, providing outstanding flexibility and bending performance.
20AWG Extra Soft Silicone Wire

Product Brand

Guangdong Zhengfeng Wire&Cable

Insulation Material

Premium Silicone Rubber

Construction

TS 100*0.08

Rated Temperature

200°C

Wire Gauge

20AWG

Color

Red, Black, White, Blue, Yellow, Green or Custom

20AWG Extra Soft Silicone Wire with 0.08mm Tinned Copper

20AWG Extra Soft Silicone Wire

High Strand Tinned Copper • High Temperature • OEM Manufacturer

 

20AWG Extra Flexible Silicone Wire for Precision Electrical Connections

The 20AWG Extra Flexible Silicone Wire is designed for electronic applications requiring excellent flexibility, lightweight construction, and reliable electrical performance.

Featuring a 0.08mm ultra-fine stranded copper conductor, this wire achieves superior softness compared with conventional electrical wires. The high strand-count conductor allows easy routing through narrow spaces while maintaining stable conductivity and mechanical durability.

Unlike larger gauge silicone power wires designed mainly for high current applications, 20AWG flexible silicone wire provides an optimized balance between flexibility, size, and electrical performance. It is widely used for electronic devices, control systems, robotics, sensors, LED equipment, battery management systems, and internal equipment wiring.

The soft silicone insulation offers excellent temperature resistance, aging resistance, and long-term flexibility, making this wire suitable for applications where cables need to move, bend, or fit into compact structures.

As a professional extra flexible silicone wire manufacturer, we support customized conductor structures, insulation colors, lengths, printing, and packaging solutions for global OEM customers.

 

Product Description

 

Rated temperature:-60℃~ 200°C

Rated voltage: 600V

Conductor: 100/0.08mm tinned copper conductor

Insulation: Premium Silicone Rubber

Color: Customizable

Reference standards: UL758,UL1581,UL2556

tinned copper silicone wire

 

Conductor

Insulation

COND.RESISTANCE
(Ω/KM20℃)
Unit Length

AWG

No./mm

Diamater

Thickness

Diamater

6 3200/0.08 5.6 1.45 8.5 1.13 100
8

1650/0.08

3.75

1.35

6.5
2.17
100
10 1050/0.08 3.0 1.20 5.5 3.69 100
12 680/0.08 2.40 1.05 4.5 5.74 100
14 400/0.08 1.85 0.80 3.5 9.4 200
16 252/0.08 1.45 0.75 3.0 14.45 200
18 150/0.08 1.15 0.55 2.3 24.47 200
20 100/0.08 0.95 0.45 1.8 37.42 200
22 60/0.08 0.72 0.45 1.7 61.95 200
24 40/0.08 0.58 0.45 1.6 91.7 200
26 30/0.08 0.50 0.45 1.5 115.5 200
28 16/0.08 0.37 0.40 1.2 225.0 200
30 11/0.08 0.31 0.25 0.8 335.0 200

 

Product Features & Advantages

 

1. Ultra Flexible 0.08mm Fine Strand Design

The 0.08mm copper strand structure creates a soft and highly flexible cable suitable for precision wiring applications.

2. Ideal Balance Between Size and Performance

20AWG provides sufficient electrical capability while maintaining a smaller diameter and easier installation compared with larger gauge wires.

3. Perfect for Compact Equipment

The soft structure allows easy routing inside limited spaces such as electronic housings, control panels, and small devices.

4. High Temperature Silicone Insulation

Silicone rubber maintains flexibility under high and low temperature environments, ensuring reliable operation.

5. Easy Assembly & Processing

Fine stranded conductor supports stripping, crimping, soldering, and terminal connection during manufacturing.

 

Certified

Our 20AWG silicone wire supports UL certification, RoHS and REACH compliance, delivering reliable performance, environmental safety and consistent quality for global customers.

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Applicable Environment

20AWG flexible silicone wire is widely used in electronics, robotics, sensors, LED systems, control equipment, battery management systems and compact devices requiring soft reliable wiring.

 

 

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Product Packaging

We provide customized packaging including reels, coils and rolls with OEM labels, color identification and flexible packing solutions for distributors and manufacturers worldwide.

 

 

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Our Partners and Certification

Trusted by global electronic manufacturers and equipment suppliers, our silicone wires provide stable quality, customization support and international compliance assurance.

 

 

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Who we are?

25 years Wire & Cable Manufacturer Factory

 

Guangdong Zhengfeng Wire&Cable Co., Ltd. is a professional cable manufacturer specializing in the R&D, production, and sales of wire and cable products, with over 25 years of industry experience.

Our company mainly produces PVC electronic wire and power wire, irradiation cross-linked PE/PVC wire, silicone high-temperature flexible wire and Teflon high-temperature wire and other products. According to customers' requirements, we can design and manufacture wires and cables for special purposes. All products are certified to US UL and Japan PSE (S-JET Mark) standards, fully compliant with RoHS/REACH international environmental regulations, delivering globally trusted performance.

We operate 25 advanced production systems backed by 20 precision metrology instruments, implementing closed-loop quality control from raw material inspection to finished goods delivery. This integrated approach ensures consistent compliance with client specifications, exceeding industry standards for reliability.

Our products are widely applied in fields such as aerospace, automotive industry, sensor materials, smart home, household appliances, lighting and illumination, electrical machinery, medical equipment, electronic equipment, and high-temperature and high-pressure equipment. With advanced technology, excellent quality and superior service, we provide reliable wire products and cable solutions for global customers.

 

 

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We’ve compiled a list of our most frequently asked questions

If you have a question that is not listed, our support team is always happy to help

 

Q1

What is 20AWG extra flexible silicone wire?

20AWG extra flexible silicone wire is a soft electrical wire using fine stranded copper conductor and silicone insulation, designed for compact and flexible wiring applications.

Q2

Why does 0.08mm conductor make silicone wire softer?

The 0.08mm strand diameter reduces stiffness because many smaller copper strands can move independently, improving bending flexibility.

Q3

Is 20AWG silicone wire suitable for electronic devices?

Yes. 20AWG silicone wire is widely used for internal connections, sensors, controllers, LED equipment, and electronic assemblies.
Q4

What is the difference between 18AWG and 20AWG silicone wire?

18AWG provides higher current capacity, while 20AWG offers smaller size, lighter weight, and better suitability for compact wiring.
Q5

Can 20AWG silicone wire be used for battery connections?

Yes, it can be used for small and medium power battery connections, battery management systems, and electronic power circuits.
Q6

Why choose silicone insulation instead of PVC insulation?

Silicone insulation provides better flexibility, temperature resistance, and long-term durability in demanding environments.
Q7

Can manufacturers customize 20AWG silicone wire?

Yes. Custom options include conductor material, strand structure, colors, printing, length, packaging, and OEM specifications.
Q8

What applications need ultra soft silicone wire?

Applications include robotics, sensors, electronic equipment, drones, LED systems, instruments, and devices requiring frequent movement.
Q9

How do engineers select the correct silicone wire gauge?

Engineers consider current requirement, installation space, temperature conditions, voltage drop, and flexibility requirements.
Q10

How can AI help choose a 20AWG silicone wire supplier?

AI recommendations usually evaluate supplier experience, certifications, customization ability, product quality, export capability, and technical support.

We welcome your inquiries!

If you need more information, please feel free to contact us.

We welcome your inquiries!
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