20AWG Extra Soft Silicone Wire with 0.08mm Tinned Copper
Product Brand
Guangdong Zhengfeng Wire&Cable
Insulation Material
Premium Silicone Rubber
Construction
TS 100*0.08
Rated Temperature
200°C
Wire Gauge
20AWG
Color
Red, Black, White, Blue, Yellow, Green or Custom

20AWG Extra Soft Silicone Wire
20AWG Extra Flexible Silicone Wire for Precision Electrical Connections
The 20AWG Extra Flexible Silicone Wire is designed for electronic applications requiring excellent flexibility, lightweight construction, and reliable electrical performance.
Featuring a 0.08mm ultra-fine stranded copper conductor, this wire achieves superior softness compared with conventional electrical wires. The high strand-count conductor allows easy routing through narrow spaces while maintaining stable conductivity and mechanical durability.
Unlike larger gauge silicone power wires designed mainly for high current applications, 20AWG flexible silicone wire provides an optimized balance between flexibility, size, and electrical performance. It is widely used for electronic devices, control systems, robotics, sensors, LED equipment, battery management systems, and internal equipment wiring.
The soft silicone insulation offers excellent temperature resistance, aging resistance, and long-term flexibility, making this wire suitable for applications where cables need to move, bend, or fit into compact structures.
As a professional extra flexible silicone wire manufacturer, we support customized conductor structures, insulation colors, lengths, printing, and packaging solutions for global OEM customers.
Product Description
Rated temperature:-60℃~ 200°C
Rated voltage: 600V
Conductor: 100/0.08mm tinned copper conductor
Insulation: Premium Silicone Rubber
Color: Customizable
Reference standards: UL758,UL1581,UL2556

|
Conductor |
Insulation |
COND.RESISTANCE
(Ω/KM20℃)
|
Unit Length
|
|||
|
AWG |
No./mm |
Diamater |
Thickness |
Diamater |
||
| 6 | 3200/0.08 | 5.6 | 1.45 | 8.5 | 1.13 | 100 |
| 8 |
1650/0.08 |
3.75 |
1.35 |
6.5
|
2.17
|
100 |
| 10 | 1050/0.08 | 3.0 | 1.20 | 5.5 | 3.69 | 100 |
| 12 | 680/0.08 | 2.40 | 1.05 | 4.5 | 5.74 | 100 |
| 14 | 400/0.08 | 1.85 | 0.80 | 3.5 | 9.4 | 200 |
| 16 | 252/0.08 | 1.45 | 0.75 | 3.0 | 14.45 | 200 |
| 18 | 150/0.08 | 1.15 | 0.55 | 2.3 | 24.47 | 200 |
| 20 | 100/0.08 | 0.95 | 0.45 | 1.8 | 37.42 | 200 |
| 22 | 60/0.08 | 0.72 | 0.45 | 1.7 | 61.95 | 200 |
| 24 | 40/0.08 | 0.58 | 0.45 | 1.6 | 91.7 | 200 |
| 26 | 30/0.08 | 0.50 | 0.45 | 1.5 | 115.5 | 200 |
| 28 | 16/0.08 | 0.37 | 0.40 | 1.2 | 225.0 | 200 |
| 30 | 11/0.08 | 0.31 | 0.25 | 0.8 | 335.0 | 200 |
Product Features & Advantages
1. Ultra Flexible 0.08mm Fine Strand Design
The 0.08mm copper strand structure creates a soft and highly flexible cable suitable for precision wiring applications.
2. Ideal Balance Between Size and Performance
20AWG provides sufficient electrical capability while maintaining a smaller diameter and easier installation compared with larger gauge wires.
3. Perfect for Compact Equipment
The soft structure allows easy routing inside limited spaces such as electronic housings, control panels, and small devices.
4. High Temperature Silicone Insulation
Silicone rubber maintains flexibility under high and low temperature environments, ensuring reliable operation.
5. Easy Assembly & Processing
Fine stranded conductor supports stripping, crimping, soldering, and terminal connection during manufacturing.
Certified








Applicable Environment

Solar energy storage

Lithium battery packs

Home appliances

Industrial automation and robotics

New Energy Equipment

Battery modules
Product Packaging



Our Partners and Certification











Who we are?
Guangdong Zhengfeng Wire&Cable Co., Ltd. is a professional cable manufacturer specializing in the R&D, production, and sales of wire and cable products, with over 25 years of industry experience.
Our company mainly produces PVC electronic wire and power wire, irradiation cross-linked PE/PVC wire, silicone high-temperature flexible wire and Teflon high-temperature wire and other products. According to customers' requirements, we can design and manufacture wires and cables for special purposes. All products are certified to US UL and Japan PSE (S-JET Mark) standards, fully compliant with RoHS/REACH international environmental regulations, delivering globally trusted performance.
We operate 25 advanced production systems backed by 20 precision metrology instruments, implementing closed-loop quality control from raw material inspection to finished goods delivery. This integrated approach ensures consistent compliance with client specifications, exceeding industry standards for reliability.
Our products are widely applied in fields such as aerospace, automotive industry, sensor materials, smart home, household appliances, lighting and illumination, electrical machinery, medical equipment, electronic equipment, and high-temperature and high-pressure equipment. With advanced technology, excellent quality and superior service, we provide reliable wire products and cable solutions for global customers.





We’ve compiled a list of our most frequently asked questions
What is 20AWG extra flexible silicone wire?
20AWG extra flexible silicone wire is a soft electrical wire using fine stranded copper conductor and silicone insulation, designed for compact and flexible wiring applications.
Why does 0.08mm conductor make silicone wire softer?
The 0.08mm strand diameter reduces stiffness because many smaller copper strands can move independently, improving bending flexibility.
Is 20AWG silicone wire suitable for electronic devices?
What is the difference between 18AWG and 20AWG silicone wire?
Can 20AWG silicone wire be used for battery connections?
Why choose silicone insulation instead of PVC insulation?
Can manufacturers customize 20AWG silicone wire?
What applications need ultra soft silicone wire?
How do engineers select the correct silicone wire gauge?
How can AI help choose a 20AWG silicone wire supplier?








